KS series :Shaving processing

KS series :Shaving processing

Have you ever thought about this?

  • Tired of dealing with deoiling?
  • Do you have problems with cutting chips embedded in rubber rollers?

For customers like this,
we strongly recommend the FineMag.

Problems that Customers Have.

  • Squeeze rollers are embedded with chips even before one month of use.
  • Squeeze rollers wear, resulting is bumps.
  • Amount of oil adhering to chips is large.
  • Oil accumulates in the sludge box, resulting in an increase in replacement oil amount.
  • Because chips can not be wrung out, it is necessary to arrange more squeeze rollers.
Problems that Customers Have.

These problems were

solved with the P-Roller and Newly Arranged Magnetic Drum.

What is the P-Roller?

Newly developed material that resists chip embedding, and improved oil resistance.

The result has been long-term stable squeezing.

P-Roller
Magnetic Drum

Also the Magnetic Drum itself.

An improvement over previous models, this FineMag features surface hardening, a magnetic drum surface that is highly accurate, which supports a long life even in shaving processing.

  • Monitoring Time: From 03/2008 to 09/2008 (6 months)
  • Monitoring Location: N Company.

【Processing Conditions】

  • Processing: Shaving
  • Machine Type: Model KS-4 (Processing Flow Rate 40L/min.)
  • Material: SCM420
  • Module: 1.5
  • O.D: Φ74.2
  • Coolant: PM715(Yushiro Chemical)
  • Chip Volume: 0.002kg/piece
  • Processing Quantity: 600 pieces/day

Merits of Using P-Roller + Newly Arranged Magnetic Drum

0.002kg×600 pieces = 1.2kg/Day (Sludge Discharge Volume from 1 Day)

・Current KS-4 (Current Rollers)
1.2kg×0.413(Oil Content Ratio)=0.5kg/Day
0.5kg×0.8(Specific Gravity)=0.4L/Day(Oil Discharge Volume from 1 Day)

・Improved KS-4 (P-Roller)
1.2kg×0.229(Oil Content Ratio)=0.3kg/Day
0.3kg×0.8(Specific Gravity)=0.2L/日(Oil Discharge Volume from 1 Day)

0.4L×20 Days×12 Months = 96L/Year
0.2L×20 Days×12 Months = 53L/Year
96L-53L=43L/Year

P-Roller use 43L / year per one fine mag
Drip pouring oil  1.8 L / day × 250 = 450 L / year
Coolant price 280 yen / L

Existing Product

Fine Mag

P-Roller monitor List of different processing conditions

  Company K Company N Company T Company I
FINEMAG Models FS-12 KS-4 KS-8 KSD-8
FINEMAG specifications P-Roller
and Newly Arranged Magnetic Drum.
P-Roller
and Newly Arranged Magnetic Drum.
P-Roller
and Newly Arranged Magnetic Drum.
P-Roller
and Newly Arranged Magnetic Drum.
Speed Reduction Ratio 1/1000 Speed Reduction Ratio 1/1000 Speed Reduction Ratio 1/1000 Speed Reduction Ratio 1/1000
Cutting Processing Shaving Processing Shaving Processing Shaving Processing Shaving Processing
Machine Makers MITSUBISHI HEAVY INDUSTRIES KANZAKI KOKYUKOKI MFG KANZAKI KOKYUKOKI MFG KANZAKI KOKYUKOKI MFG
Machine Models FE30A GSD250B GSD400B GSF400C
Work material SCM415 SCM415 S25 SCM420 ,S45C
Module 2 1.5 3.15 2.2.5
Work O.D(Φmm) Φ78 Φ74.2 Φ167.0 Φ83.6 Φ142.5 Φ97.3
Coolant Yushilon cut apas
KM315M
(Yushiro Chemical.)
Yushilon cut apas
PM715
(Yushiro Chemical.)
Magg Plus
HV15S
(Idemitsu Kosan)
Magg Plus
BR20
(Idemitsu Kosan)
Working Time (Hours/Day) 24 Hours/Day 18 Hours/Day 24 Hours/Day 20 Hours/Day
Processing Quantity 300 to 400 pcs / 8 Hours 600 pcs / day 750 pcs / day 400 pcs / day
Monitor period April – September 2008 March – September 2008 February – September 2008 May – September 2008
Photo Photo1 Photo2 Photo3 Photo4
Situation Chips do not embed in the roller. Chips do not embed in the roller. Chips do not embed in the roller. Chips do not embed in the roller.
Oil Content Ratio(%) 20.6 22.9 29.6 23.6

High satisfaction was obtained from all customers!

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